Bion Heaters

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Mini Coil Heater Heaters are manufactured I two standard diameters, 1.5mm and 1.8mm. Mini coil heaters or mini band heaters lend themselves to a variety of applications. Because of its flexibility mineral insulated cable can be coiled, formed, wrapped around pipes or used straight. Open wound mini coil heaters can be used as cartridge heaters where irregular size bores are found. More often however, mini coil heaters are used on plastic injection moulding machine bushings and for machine nozzles

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Our Brass Incast Coil Heaters are engineered for precision heating applications where uniform temperature, high durability, and efficient performance are critical. These heaters are manufactured by casting high-quality helical coil heaters into brass, resulting in superior thermal conductivity, longer life, and excellent mechanical strength.

The brass body ensures efficient heat transfer and durability under high-pressure conditions, while the embedded coil provides rapid, consistent heating. Designed for tough industrial applications, our Brass Incast Coil Heaters deliver exceptional performance even in continuous operation cycles. Custom sizes, wattages, and configurations are available to meet your specific heating needs.

Key Features:

• High Thermal Conductivity: Brass body ensures fast and even heat distribution.

• Durable Build: Robust construction for long service life, even under demanding industrial conditions.

• Precise Heating: Embedded coil technology offers quick heat-up and accurate temperature control.

• Customizable: Available in a wide range of sizes, wattages, voltages, and designs.

• Corrosion Resistance: Brass casing resists oxidation and wear for enhanced longevity.

• Easy Installation: Designed for easy fitment and quick replacement.

Applications:

• Injection molding nozzles

• Blow molding machines

• Hot runner systems

• Die heads and manifolds

• Packaging machinery

• Laboratory and testing equipment

Technical Specifications:

• Material: Brass with High-Grade Coil Heater

• Voltage Options: [e.g., 110V / 220V / 440V]

• Wattage: Customizable as per application needs

• Operating Temperature: Up to [your temp, e.g., 600°C]

• Shape & Size: Custom options available (cylindrical, rectangular, etc.)

Advantages:

• Superior heat transfer efficiency compared to traditional external heaters

• Compact design saves space and provides better thermal control

• High resistance to wear, corrosion, and thermal fatigue

• Energy-efficient performance for reduced operational costs

• Suitable for high-temperature and high-pressure applications

Why Choose Us:
With a focus on quality and innovation, we offer Brass Incast Coil Heaters that guarantee excellent performance and reliability. Every product undergoes rigorous quality checks to meet industry standards. We support full customization and provide excellent customer service, helping industries achieve optimum heating solutions for their specific processes.

Contact us today to get a personalized quote and learn how our Brass Incast Coil Heaters can enhance your production efficiency and heating performance.  

Coil heater with stainless steel and brass casted cover

 Designed specifically to safeguard heaters from leakage failure

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Our Coil Heater, also known as a Hot Runner Heater, is a compact, high-performance heating element designed for hot runner systems and applications requiring high wattage in limited space. It can be shaped when cold to fit various configurations, ensuring efficient heat transfer.

• High Heat Density: Ideal for hot runners with adequate space.
• Customizable Shape: Can be coiled or bent for precise heating.
• Thermocouple Compatibility: Supports Type J or K sensors for accurate temperature control.
• Durable Construction: Precision-wound coil elements embedded in high-purity magnesium oxide insulation and encased in a stainless steel sheath for maximum heat transfer and reliability.
• Standard Connection: Comes with 1000mm PTFE-insulated lead wire with fiberglass sleeve and protective earth conductor.

Perfect for industrial applications demanding precise and efficient heating, our Micro Tubular Coil Heater ensures durability, performance, and reliability.

Our Micro Coil Heaters are high-performance, precision-engineered heating elements designed for demanding applications that require fast and uniform heating in compact spaces. Built using premium nickel-chromium resistance wire and high-purity magnesium oxide (MgO) insulation, these heaters are encapsulated in a stainless steel sheath, offering excellent thermal conductivity, flexibility, and durability even under extreme conditions.

Due to their small size and high watt density, Micro Coil Heaters are widely used for hot runner nozzle heating, medical device manufacturing, aerospace applications, and other industrial processes where space is limited but reliable, consistent heating is critical. Their flexible design allows them to be shaped into various forms — including straight, spiral, or custom profiles — making them extremely versatile.

Key Features:

• Ultra-Compact Design: Suitable for tight spaces and intricate installations.

• High Watt Density: Delivers rapid heat-up and efficient energy usage.

• Superior Build Quality: Stainless steel sheath with high-purity MgO insulation.

• Temperature Uniformity: Ensures precise and even heat distribution.

• Customizable: Various diameters, lengths, wattages, and voltages available.

• Flexible Mounting: Can be configured into straight, coiled, or custom shapes.

Applications:

• Hot runner nozzle and manifold heating

• Medical equipment and laboratory device heating

• Aerospace and defense components

• Injection molding and plastic processing

• Packaging and sealing machinery

• Miniature dies and molds

Technical Specifications:

• Sheath Material: Stainless Steel (SS 304 / SS 316)

• Insulation Material: High-purity Magnesium Oxide (MgO)

• Voltage Options: [e.g., 12V / 24V / 110V / 220V]

• Wattage: Customizable as per application

• Operating Temperature: Up to [your temp, e.g., 750°C]

• Lead Wire Options: Teflon, Fiberglass, or Silicon insulated leads

• Diameter Range: As per customer requirement, typically from [your size range]

Advantages:

• Quick and efficient heat transfer in compact areas

• High durability under continuous operating conditions

• Custom bending and coiling for specific design requirements

• Long service life with excellent mechanical and thermal stability

• Easy integration into existing systems

Why Choose Us:
At [Your Company Name], we specialize in delivering customized heating solutions crafted with precision and reliability. Our Micro Coil Heaters are meticulously designed to meet the stringent requirements of various industries, ensuring top-notch performance, reduced downtime, and enhanced product quality.

Reach out to us today to learn more about how our Micro Coil Heaters can optimize your application and boost your production efficiency!