Bion Heaters

L-Type Cartridge Heater is a specialized heating element designed for applications requiring precise heating in tight or angled spaces. Its unique L-shaped design allows for easy installation in restricted areas while ensuring efficient heat transfer and uniform temperature distribution.

Features & Benefits:

• Optimized Design: L-shaped configuration for compact and angled installations.
• Efficient Heating: Precision-wound nickel-chrome resistance wire ensures uniform heat distribution.
• Durable Construction: Encased in a stainless steel sheath with magnesium oxide insulation for high heat transfer and longevity.
• Customizable Options: Available with internal thermocouples, various lead configurations, and mounting fittings.
• Versatile Applications: Ideal for plastic molding, hot runner systems, sealing bars, and industrial machinery.

High-Density Cartridge Heater is a reliable component heater designed to efficiently heat various applications, including molds, dies, and sealing bars. This heater fits snugly into cavities, enabling rapid and uniform heating of solids by reaching high temperatures. It can also be customized with an internal thermocouple for precise temperature control. With multiple diameter options, it is suitable for a wide range of industrial applications and can be designed with custom cold sections as per requirements.

Construction & Features:

• Advanced Heating Technology: Precision-wound nickel-chrome resistance wire around a magnesium oxide core for efficient heat transfer.
• Durable Sheath: Encased in a stainless steel or Incoloy tube, ensuring longevity and high thermal conductivity.
• Compact & Efficient: The entire assembly undergoes a swaging process for enhanced heat transfer and durability.
• Customizable Options: Available with internal thermocouples, mounting fittings, and various lead protection choices.
• Sealed End Design: One end is securely welded with a metal end-disc, while the opposite end features wire leads with a lava seal for added safety.

Ideal for applications requiring precise temperature control, high performance, and durability, our High-Density Cartridge Heater is the perfect solution for industrial heating needs.

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Our Mini / Small Cartridge Heaters are high-performance heating elements designed for precise and efficient heating in compact spaces. These heaters provide rapid and uniform heat transfer, making them ideal for applications such as molds, dies, medical devices, packaging equipment, and lab instruments.

Features & Benefits:

• Compact & High-Performance: Delivers high watt density in limited spaces.
• Efficient Heat Transfer: Precision-wound nickel-chrome resistance wire ensures uniform heating.
• Durable Construction: Encased in a stainless steel sheath with magnesium oxide insulation for superior heat dissipation and longevity.
• Customizable Options: Available with internal thermocouples, different diameters, lead configurations, and mounting fittings.
• Reliable & Versatile: Suitable for high-temperature applications requiring precise temperature control.

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Our Square Cartridge Heaters are specially designed for high-performance heating in applications where uniform and precise heat is critical. Built with top-grade materials and advanced manufacturing processes, these heaters offer excellent thermal conductivity, rapid heat transfer, and a longer operational lifespan, even in demanding industrial environments.

Unlike traditional round cartridge heaters, the square profile ensures better surface contact, resulting in faster heat-up times and improved efficiency. These heaters are designed to withstand high temperatures and continuous operation without performance degradation. With options for custom sizing, wattage, and voltage, our square cartridge heaters can be tailored to meet specific industrial requirements.

Key Features:

• Superior Heat Transfer: Optimized for close contact with the heated surface for faster heating.

• Durable Construction: Made using high-grade stainless steel sheath and high-density magnesium oxide insulation.

• High Temperature Capability: Operates reliably at temperatures up to [your temp, e.g., 750°C].

• Customizable: Available in various sizes, wattages, and voltage options to fit your specific needs.

• Long Service Life: Designed for continuous operation with minimal maintenance.

Applications:

• Plastic molding and packaging machinery

• Die casting molds

• Sealing and cutting equipment

• Hot runner systems

• Laboratory equipment

• Printing and textile machinery

Technical Specifications:

• Sheath Material: Stainless Steel

• Insulation: High-purity Magnesium Oxide (MgO)

• Voltage Options: [e.g., 110V / 220V / 440V]

• Wattage Range: Customizable to meet specific application needs

• Temperature Range: Up to [your temp, e.g., 750°C]

• Shape: Square cross-section for superior contact and efficiency

Advantages:

• Better thermal contact than round heaters

• Fast and efficient heat-up

• Resistant to corrosion and oxidation

• Reliable operation under high mechanical and thermal stress

• Energy-efficient and cost-effective heating solution

Why Choose Us:
We are a trusted manufacturer and supplier of industrial heating solutions, committed to delivering high-performance products with precision engineering. Our Square Cartridge Heaters undergo strict quality inspections to ensure excellent durability, energy efficiency, and safe operation. We also provide complete customization support and fast delivery services to meet your project deadlines.

 

Get in touch with us today to discuss your heating needs and get a customized solution with our high-performance Square Cartridge Heaters.

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Welcome to Bion Heaters, where precision meets passion in the world of industrial heating excellence. With over 15 years of collective experience, we have been crafting cutting-edge heating solutions since our inception in 2020.

At Bion Heaters, we are not just manufacturers; we are architects of warmth, revolutionizing the way industries experience efficiency. Our range of heaters, including coil heaters, cartridge heaters, manifold heaters, and ceramics, is a testament to our commitment to innovation and reliability.  

Our D-Type Heaters are specially designed to deliver efficient and uniform heating solutions for hot runner systems, nozzles, and manifolds. These heaters are engineered with a unique “D” shaped profile that allows for a snug fit around round or flat surfaces, ensuring maximum surface contact, faster heat transfer, and superior temperature consistency.

Manufactured using high-grade stainless steel sheathing and high-purity magnesium oxide (MgO) insulation, our D-Type Heaters offer outstanding durability, excellent thermal conductivity, and resistance to oxidation and corrosion even under continuous high-temperature operations.

Ideal for applications demanding precision heating in a compact space, D-Type Heaters are the preferred choice across industries such as plastic molding, packaging, automotive, medical devices, and more.

Key Features:

• Superior Heat Transfer: "D" profile maximizes contact surface for better heating efficiency.

• High Durability: Stainless steel construction for robust, long-term operation.

• Compact and Versatile: Perfect for tight spaces and complex heating layouts.

• High Temperature Resistance: Reliable up to [your temp, e.g., 750°C].

• Customizable: Various voltages, wattages, lengths, and lead configurations available.

• Quick Heat-Up: Rapid temperature rise for improved production efficiency.

Applications:

• Hot runner nozzle heating

• Manifold heating

• Plastic injection molding machines

• Blow molding machines

• Packaging and sealing equipment

• Automotive and aerospace manufacturing

Technical Specifications:

• Sheath Material: Stainless Steel (SS 304 / SS 316)

• Insulation: High-purity MgO (Magnesium Oxide)

• Voltage Options: [e.g., 110V / 220V / 440V]

• Wattage: Custom-built to application requirements

• Temperature Range: Up to [your temp, e.g., 750°C]

• Lead Options: Fiberglass, Teflon, or Silicon leads available

Advantages:

• High energy efficiency with even heat distribution

• Compact design suited for limited space applications

• Excellent mechanical strength and corrosion resistance

• Long service life with low maintenance

• Easy installation and replacement

Why Choose Us:
At [Your Company Name], we are dedicated to delivering top-quality, customized heating solutions. Our D-Type Heaters are precisely engineered to meet your specific requirements, ensuring reliability, efficiency, and performance in every application. With our focus on quality manufacturing and excellent customer service, we help businesses achieve better heating efficiency and production output.

 

Get in touch with us today to discuss your requirements and experience the trusted performance of our premium D-Type Heaters!

A D-type heater is a specialized industrial heating element characterized by its D-shaped configuration, which ensures efficient heat transfer and uniform heating. It is commonly used in applications requiring precise temperature control and durability. The D-type heater is designed for high performance in various environments, making it suitable for diverse industrial and commercial uses.